b r a i n t r o n i c

Project Description

Braintronic Company successfully completed the full restoration of an abandoned and non-functional Kaeser SK 19 compressor at Kuttapitiya Tea Factory. This machine had been left idle for years, severely rusted, dismantled, and widely considered beyond repair. Our engineering team took on the challenge with the goal of returning the compressor to factory-level performance while saving the client the significant expense of a replacement.

The Challenge in Installation

The project presented multiple technical and logistical obstacles:

  • The machine had been non-operational for an extended period.
  • Several critical parts were missing or damaged beyond reuse.
  • The compressor block, control panel, and motor components were seized or heavily degraded.
  • No maintenance history or original service records were available.

These conditions required a highly methodical approach, sourcing both original and custom-fabricated components to bring the unit back to life.

“We are extremely grateful to Braintronic for reviving our SK 19 compressor, which had been abandoned for years and considered beyond repair. Their team handled the entire restoration with exceptional skill, replacing and fabricating critical parts, installing new controls, and ensuring the machine now works flawlessly. They saved us the high cost of a replacement and extended the life of our equipment for many years to come.”

— Factory Manager, Kuttapitiya Tea Factory

The Final View of Project

The SK 19 compressor was restored to full working condition, performing as reliably as a newly installed unit. The factory avoided the high cost of importing a replacement, extending the compressor’s service life by several more years.

This successful revival stood as proof of Braintronic’s ability to restore even the most neglected and technically challenging machinery to peak operational standards.

Disassembling of old kesser compressor part
Disassembling of old kesser compressor part
Washing dusty and rusty parts
Washing dusty and rusty parts
 Applying synthetic varnish using modern technology
Applying synthetic varnish using modern technology