Project Description

Braintronic successfully carried out repair and servicing of Taiho Tea Color Sorters in several tea factories across Sri Lanka. These machines are essential for precise leaf sorting, ensuring consistent tea quality and efficient production. The work included board-level repairs, sensor calibration, display replacement, tubing servicing, and overall machine restoration to extend the operational life of the sorters.

• Doloswala Tea Factory – Agalawatta Plantation PLC, Niwithigala
  Service Provided: Taiho Tea Color Sorter Repair
  
  • Reprogrammed control panels for accurate sorting
  • Calibrated camera arrays for precise color detection
  • Repaired grain vibrators and nozzles for consistent grain flow
• Moraketiya Tea Factory, Galle
  Service Provided: Taiho Color Sorter Repair
  
  • Restored ejector and pneumatic systems
  • Replaced worn-out components ensuring smooth operation
  • Conducted preventive maintenance to reduce future downtime
• Moraketiya Tea Factory, Galle
  Service Provided: Taiho Color Sorter Repair
  
  • Aligned camera and vibration systems for maximum accuracy
  • Upgraded firmware on sorter control boards
  • Inspected and replaced pneumatic tubing and connections

The Challenge in Installation

• Faulty boards and sensor errors affecting sorting accuracy.
• Worn-out displays and tubing that needed replacement or calibration.
• Limited downtime at factories, requiring repairs to be completed quickly without disrupting production schedules.
• Older machines with hard-to-source spare parts, requiring technical expertise for board-level restoration and component adjustments.

Braintronic overcame these challenges by combining precise diagnostics, genuine parts replacement, and skilled recalibration, ensuring each sorter operated reliably

Our Taiho Tea Color Sorter had frequent issues that affected sorting quality and production. Braintronic repaired the machine efficiently, replaced the necessary boards, and recalibrated it perfectly. The machine is now running smoothly, and we are very satisfied with their professionalism and expertise.

— Factory Manager, Moraketiya Tea Factory, Galle

The Final View of Project

After completion, all Taiho Tea Color Sorters serviced by Braintronic were restored to optimal operational condition. The repairs improved sorting accuracy, reduced machine downtime, and extended equipment lifespan. Factories benefited from reliable, consistent performance, cost savings from repairs over replacement, and improved confidence in their production processes.